Skip to main content

Insert Molding

Sophisticated forms, impressive aesthetics

Digitization leads the way: limits are there to be overcome. Due to rapid technological change, customers expect more: everything is more individual, more modern, more functional, more beautiful! We are constantly looking for innovations that make our processes more economical and efficient for you. This approach resulted in the insert molding process. For this purpose, we combine the processes of hot stamping, vacuum forming, and injection molding in one operation. This is a quantum leap in economic surface decoration. Even decors on complex 3D geometries can be realized with insert molding. Tactile designs are just as feasible as backlighting and special haptic effects. Benefit from the enormous degrees of freedom that this process offers you.

Always offer your customers something special

Functional surfaces, intelligent designs, and extravagant shapes turn products into sought-after objects. Speakers turn into decorative elements and electronic devices surprise with extraordinary surfaces, for example. Customers want to emphasize their individuality in all areas of life. And they expect you to support them. Play with shapes and decorations. Work with elements such as organically curved components, haptic effects, and light. Insert molding allows you to be creative, because unique designs will secure the future of your products. At KURZ we are happy to partner with you when it comes to offering your customers innovative surface solutions.

Insert Molding - the innovative technology for exclusive surfaces

Are you looking for a decoration process that can be used to finish even highly profiled and curved parts in premium quality? Opt for insert molding. With this method, several production steps necessary for the production of such parts can be completed in one step: hot stamping, vacuum or compressed air molding, plastic injection molding, and precision cutting. Please contact us at the beginning of your planning so that we can design your part geometry with a process that’s as flexible as possible. Another plus is that you’ll only have one point of contact, as your decoration processes are provided from a single source.

Insert Mold Decoration: efficient, functional, environmentally friendly

Surfaces are the first thing your customers see and feel. They are what sells your product. We are happy to assist you in the challenging task of giving your products that special something.

In doing so, we are aware of our responsibilities as a technology partner: efficiently manage processes, pay attention to the responsible use of your resources, and always develop new design trends. We have accomplished these tasks with insert molding. The combination of three processes in one operation keeps your production lean. Precise work steps reduce material waste to a minimum. Decors are quick and easy to exchange, allowing you to keep your designs up to date. The finishes are as thin as a human hair, so that the recyclability of your products is not affected.

Even complex geometries can be designed economically

KURZ is adding its technological know-how to the mix in the form of insert molding. Because giving curved and multi-dimensional parts a perfect finish requires a lot of knowledge and experience, and a sure instinct.

Significant advantages of KURZ Insert Molding:

  • Economic process, suitable for your specifications

  • Diverse design options, because a wide variety of endless designs or single images can be produced

  • Sensual effects can be realized, with tactile designs, day-night design and backlighting

  • Combinable with PolyTC® functional sensors, which are ultra-thin, easy to shape, and highly transparent due to their silver-based metal mesh structure

  • Maximum freedom of design, as keys and switches can be eliminated and deep drawing allows a wide variety of organic shapes

Set special highlights by decorating the surfaces of your high-quality products. Involve us in your planning as early as possible so that we can jointly design your finishing processes in such a way that they are optimally integrated into your value chain. Benefit from our expertise and our know-how - across all industries. We gladly support you.

Contact

One of our strengths is the consultation on the product together with the customer. Our team of qualified specialists develops suitable solutions for your surfaces. Contact us now and let us inform, advise and inspire you.

To the contact form

You might also be interested in

Wafer-thin, lightweight, and flexible structures for capacitive operation

 

More

Plastic perfectly decorated with vertical stamping or roller embossing.

 

More

Everything about the KURZ IMD process at a glance.

 

MORE

Reshaping, decorating, injection-molding, and punching molded and curved plastic components with one-stop-technology.

More

IPD-skin®: process for small series, special editions, and large parts

 

More